Thanks, for asking this question. Now I might be able to get my ball-caps done easier.
We drilled 4 holes in the corners then used a jig saw to cut the square out.
jrob, what font have you used on your caps, please? I reduced the Victor font drastically before but don't know if I can this much. What overall size did your 3 letters turn out to be?
I just reduced this design, but I'm not sure, if I have it small enough.....waiting for hubby to get back and make my hoop....
I too followed the guidelines from the youtube tutorial jrob has given the link to!
It is pretty easy specially if you have the tool or facility to get it cut! :) here on Cute I have come across 3 versions including mine...so go ahead check them out!
If you have any problem or doubt just PM any one! Good luck :)
Glad jrob came to help, this looks like a great idea,although I haven't got mine made yet.